PM Optimization - Asset Analytix

PROACTIVE SCHEDULED MAINTENANCEPM Optimization Driven by Analytics

An effective PM Optimization strategy can deliver a 35% reduction in labor, reduce scheduled downtime by 40% (providing extra production capacity) and a 60% reduction in PM-related parts cost.

Preventive Maintenance is a series of proactive, routinely scheduled maintenance tasks that are an integral part of a total reliability strategy. PM Optimization is the process by which these tasks are analyzed for effectiveness, modified as needed, and integrated into a maintenance strategy to reduce failures and downtime through improved reliability.

Asset analytics and reporting are critical tools in measuring effectiveness achieved through optimization. Data collected through effective management of preventive maintenance programs provides the baseline for strategic maintenance planning decisions.

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“We already have a Preventive Maintenance program and it isn’t delivering these results. Failures are still occurring.”

This is usually because the programs in place are not reviewed to reassess the tasks that do not add value and which may even contribute to failures. The manuals that are used for scheduling PM tasks are often generic and not modified by an onsite authoring process that tracks performance and corrects based on real-world analytics. This results in inefficient and ineffective PMs that do not extend the asset lifecycle.

Key Elements of a Preventive Maintenance Strategy
  • Cleaning
  • Equipment checks
  • Diagnostics activity
  • Partial or complete overhauls at specified periods
  • Lubricating

Team Members at Asset Analytix
are Experts in PMOptimization

Our consultants bring a combined total of over 60 years of experience to the table in working with maintenance organizations throughout the world to optimize their PM strategies. We have saved literally thousands of man-hours and runtime hours by helping to implement TPM/OdR Operations programs, PdM programs, preventive maintenance tasks, lubrication and IOT machine monitoring programs, all as on output of the PMO process.

“We want to own the process and don’t want to be tied to a consulting firm for long term.”

We want your team to buy-in to the process, and that means getting all the stakeholders engaged in the optimization process so they can directly see the results. We help the organization chart a course of action using existing resources, so you don’t have to engage a consulting firm long term.

How We Work

Drawing on our extensive experience, our optimization process deliverables can include some or all of the following:

  • Master class approach to facilitate exercises with the team to ensure consistency and compliant process adherence. Your team becomes the experts.
  • PMO software application links to your CMMS database that provides all of the functionality not found in your current process. We walk the users through this process.
  • Unique approach that blends FMEA/RCM/and client experience into a practical, user-friendly method that your team can easily implement.
  • Address the “program” aspects of optimization beyond the tasks for full, comprehensive preventive maintenance solutions.
  • Program infused with LEAN principles to drive all of the waste out of your PM program.
  • Education and awareness at the site level for cultural transformation so that everyone owns reliability to the same degree as Safety.

“Sounds good, but we don’t have time to do this. And how can we convey the value to site leadership?”

Asset Analytix offers a series of customized events that will minimize the amount of time required for optimization by drawing on past work that we know to be effective. We leverage an extensive analytics library to set master templates at the equipment and component level that significantly shortens the implementation timeframe and avoids having to reinvent the wheel.

We can demonstrate to top management, through analytics derived from your existing CMMS application, the value of PM Optimization and how you can experience transformational improvements through reliability centered maintenance.

Contact Us for a Free Consultation

Reach out to us to find out how you can put together a PM Optimization program that will help your organization maximize the savings opportunities through effective preventive maintenance.

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ASSET ANALYTIXHeadquarters
Contacting us is the shortest path from localized initiatives to systemic maintenance productivity improvement.
OUR LOCATIONSWhere to find us?
https://www.assetanalytix.com/wp-content/uploads/2020/04/asset-analytix-office-locations.png
GET IN TOUCHAsset Analytix Social links
Connect with us through LinkedIn, Facebook or Twitter.

© Copyright 2020 by Asset Analytix. All rights reserved.

© Copyright 2020 by Asset Analytix. All rights reserved.