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Manufacturing

Manufacturing plants relying on processes, systems & equipments generate varied and large volume of operational data about production, quality, asset condition, maintenance events, etc. The data collected in transaction systems like ERP, EAM & other can be leveraged effectively to reduce downtime, increase productivity and ensure EHS compliance.

It is imperative that stakeholders adopt advanced analytics and reporting systems to convert this asset data into actionable information. AssetAnalytix consulting and its content library can help organizations jump start adoption of data analysis and reporting for effective Asset Reliability & Maintenance Management. This can in turn augment the efforts for realizing greater value from their asset investments.

EAM Business challenges:

  • Analyzing failure risk associated with plant, equipment
  • Predicting and preventing asset related problems before they become conformance issues
  • Inability to get early alerts of undesired failure leading to production disruption & quality loss
  • Understanding where to focus maintenance efforts
  • Supporting analysis for strategizing & process changes
  • Identifying process bottlenecks & monitoring collective progress
  • Getting better results from reliability initiatives (PdM, CBM, RCM)
  • Benchmarking performance (best practices)
  • Communicating Goals / Objectives with everyone involved in EAM
  • Monitoring Performance for timely actions

EAM related IT Challenges

  • Combining data for meaningful analysis from EAM and other asset related sources
  • Managing large volume of asset related data
  • Ensuring data quality & integrity
  • Data mining to explore historical & real time information
  • Managing reporting, BI & analytical infrastructure
  • Providing actionable information and easy access to source data

How we can help you ...

AssetAnalytix consulting has built expertise in best practices for Asset data analysis & reporting by working with large, multinational manufacturing organizations over the years. We assist with...

  • Making data-driven decisions
  • Provide comprehensive, accurate & timely access to information from disparate sources
  • Aligning KPIs with business strategies, financial objectives & performance goals
  • Support the compliance process by data analysis & reporting
  • Benchmark performance
  • Optimize maintenance operations using advanced Statistical analysis & algorithms
  • Reduce equipment downtimes & gain insight into asset performance
  • Reduce unscheduled maintenance with predictive & near real-time performance alerts
  • Improve Equipment Failure Analysis and Root Cause Analysis using state-of-the-art analytics and predictive data mining capabilities
  • Gain greater visibility into maintenance issues by analyzing large volumes of data regardless of format or sources

Business Benefits…

  • Increase productivity
  • Reduce compliance risks
  • Lower maintenance cost
  • Gain visibility across the enterprise with well defined performance metrics
  • Reduce unplanned downtime, increase reliability of critical equipments
  • Spare parts optimization
  • Determine root causes of non-conformities
  • Increased ROA
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